Understanding the Three-Point Starter in a DC Motor

🔌 What is a Three-Point Starter?

A three-point starter is a device used to safely start and stop a DC shunt motor. It also protects the motor from overloads and loss of voltage.

The name “three-point” comes from the three terminals:

  • L → Line (incoming supply)
  • F → Field winding
  • A → Armature winding

🛠️ Main Components and Their Roles

  1. Starting Arm (SR):
    • This is the handle you move to start the motor.
    • It’s spring-loaded, so if you let go, it will return to the OFF position unless something holds it in place.
  2. Starting Resistance (Rs):
    • Limits the initial current to the armature. DC motors draw high current at startup, so this protects the motor.
  3. Studs (Contact Points):
    • As the arm moves across these points, it slowly cuts out the resistance in steps.
    • By the time it reaches the last stud, all resistance is removed and the motor runs normally.
  4. Hold-On Coil (NVR – No Voltage Release):
    • Acts like a magnet to hold the starter arm in the ON position.
    • If the power fails or the field circuit breaks, the coil de-energizes, the magnetic pull is lost, and the arm returns to OFF. This prevents damage to the motor.
  5. Overload Release (OLR):
    • A protective coil connected in the line.
    • If the current exceeds safe levels (i.e., overload), it trips, disconnecting the hold-on coil and sending the starter arm back to OFF.

🔄 Step-by-Step Operation

  1. Power On:
    Switch ON the main supply.
  2. Move the Starter Arm (SR):
    Begin pushing the arm to the right. As it contacts stud 1:
    • The field winding gets full supply.
    • The armature gets limited current through the full starting resistance.
  3. Keep Moving the Arm:
    • With each step (stud), the resistance in series with the armature reduces.
    • This allows the motor to speed up safely.
  4. Final Stud (ON Position):
    • All resistance is removed.
    • The Hold-On Coil (NVR) now keeps the arm in place using the current from the field circuit.
  5. Safety During Faults:
    • Power failure or field disconnection → Coil loses power → Arm springs back to OFF.
    • Overload → OLR trips → Coil deactivates → Arm goes to OFF.

⚠️ Important Design Note

As the arm moves, part of the resistance is bypassed. If the field current flows through this bypassed resistance, it may drop. So, a brass arc is often used at the first contact to ensure the field circuit gets a steady current directly, avoiding this problem.

Interactive version of this concept

Three-Point Starter Simulation

Three-Point Starter Simulation

Simulate the operation of a DC shunt motor with a 3-point starter.

Status: Motor is OFF

Hold-On Coil: De-energized

Overload Protection: Normal

Here are the advantages and disadvantages of a Three-Point Starter used in DC shunt motors:

Advantages of Three-Point Starter

  1. Protects the Motor During Startup:
    • Limits high inrush current to the armature by inserting resistance in series during starting.
  2. No-Voltage Protection:
    • If the supply fails or drops, the Hold-On Coil de-energizes and the arm returns to OFF, preventing accidental restarting.
  3. Overload Protection:
    • The Overload Release trips if the motor draws excess current, preventing overheating or damage.
  4. Simple and Cost-Effective:
    • Mechanically straightforward design that is easy to install and maintain.

Disadvantages of Three-Point Starter

  1. Field Weakening Risk:
    • Since the Hold-On Coil is in series with the field circuit, reducing field current (e.g., for speed control) may unintentionally release the starter arm.
  2. Manual Operation:
    • Requires manual engagement and monitoring; not suitable for automated systems.
  3. No Reverse Protection:
    • It doesn’t prevent motor reversal or handle directional control.
  4. Limited to DC Shunt Motors:
    • Not suitable for series motors or modern AC motor systems.

Would you like a comparison with a Four-Point Starter too?

1. What is the purpose of a three-point starter?

✅ Answer: A three-point starter is used to safely start and protect a DC shunt motor. It controls the high starting current by gradually cutting out a resistance and also provides protection against overload and voltage drop.

2. Why is it called a “three-point” starter?

✅ Answer: It is called a three-point starter because it has three main terminals:
L (Line),
F (Field), and
A (Armature).
These points connect to the power supply, field winding, and armature of the motor respectively.

3. What happens during a power failure?

✅ Answer: During a power failure, the Hold-On Coil (No-Voltage Release) de-energizes. This causes the spring-loaded starter arm to return to the OFF position automatically, stopping the motor and preventing unsafe restarts.

4. Can the three-point starter be used for speed control?

✅ Answer: No, the three-point starter itself doesn’t control speed. In fact, reducing field current to increase speed can unintentionally weaken the Hold-On Coil, causing the starter to trip. Speed control should be handled separately.

5. How does the starter protect the motor from overload?

✅ Answer: The starter includes an Overload Release (OLR). If the motor draws too much current, the overload coil trips, deactivates the Hold-On Coil, and the starter arm returns to OFF—thereby disconnecting the motor from the power supply.

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